{ "_meta": { "description": "SendCutSend engineering specifications: bend parameters (k-factor, bend radius, bend deduction), cutting tolerances, material properties, countersinking/tapping/dimple specs. Use this for design validation and manufacturability checks, not for ordering.", "schema_version": "1.0", "source": "SendCutSend", "generated_at": "2026-04-29T20:52:33.873247+00:00", "source_data_generated_at": "2026-04-29T13:28:32.522103", "material_count": 178, "units_note": "All dimensions are in inches unless otherwise noted. Angles are in degrees.", "companion_files": { "llms.txt": "Ordering guide with step-by-step flow, design rules, and file format guidelines", "sendcutsend-catalog.json": "Ordering catalog — material list, hardware, finishes, service availability" } }, "materials": [ { "sku": "ALU6061-750", "general_specs": { "thickness": "0.750", "thickness_tolerance_positive": "0.031", "thickness_tolerance_negative": "0.031", "sourced_from": "USA/Global", "photo_url": "https://cdn.sendcutsend.com/attachments/bb35811e-bccf-4747-9476-2c6aefca9e04-5052_6061_7075_SQ.png", "top_finish": "Identical", "bottom_finish": "Identical", "gauge": "N/A", "learn_more_url": "https://sendcutsend.com/6061-aluminum/", "out_of_stock": false, "new_material": true, "limited_material": false }, "material_properties": { "material_composition": "Aluminum (Al): Balance (~95.8–98.6%) Magnesium (Mg): 0.8–1.2% Silicon (Si): 0.4–0.8% Iron (Fe): 0–0.7% Copper (Cu): 0.15–0.40% Chromium (Cr): 0.04–0.35% Zinc (Zn): 0–0.25% Manganese (Mn): 0–0.15% Titanium (Ti): 0–0.15% Other Residuals (each): ≤0.05%", "density": "169.344 lb/ft^3", "heat_treatment_process": "N/A", "astm": "B209", "tensile_strength_ultimate": "42 ksi", "tensile_strength_yield": "35 ksi", "shear_strength": "30 ksi", "fatigue_strength": "14 ksi", "brinell_hardness": "90", "elongation_at_break": "8%", "elastic_modulus": "9900 ksi", "poissons_ratio": "0.33", "thermal_conductivity": "80 BTU/h-ft °F", "melting_point": "1120 °F", "magnetic": "No", "does_rust": "No" }, "cutting_specs": { "cutting_process": "Fiber Laser", "flatness_tolerance": "+/-0.042\" per foot", "min_part_size": "3.0x3.0", "max_part_size": "44 x 30", "min_hole_size": "0.300", "min_bridge_size": 0.375, "min_hole_to_edge": 0.225, "tab_slot_tolerance": 0.015, "min_part_length": 3.0, "min_part_width": 3.0, "cut_tolerance_positive": "+0.005", "cut_tolerance_negative": "-0.005" }, "countersinking_specs": { "min_flat_part_size": "1.0x4.0", "max_flat_part_size": "14.0x46.0", "countersink_min_minor": "0.255", "countersink_max_major": "0.656", "min_hole_center_to_material_edge": "0.338", "min_hole_cl_to_bend_line": "N/A" }, "tapping_specs": { "min_hole_to_edge": 0.225, "largest_tap": "1/2-20", "smallest_tap": "3/8-16", "min_flat_part_size": "0.949 x 1.5", "max_flat_part_size": "36 x 36", "min_distance_cl_hole_to_edge": "0.338", "min_hole_cl_to_bend_line": "N/A" }, "hardware_insertion_specs": { "min_distance_cl_hole_to_edge": 0.338, "min_flat_part_size": "N/A", "max_flat_part_size": "N/A", "min_hole_cl_to_bend_line": "N/A" }, "anodizing_specs": { "min_required_hole_size": "0.300", "min_flat_part_size": "1 x 3", "max_flat_part_size": "23 x 23" }, "powder_coating_specs": { "min_required_hole_size": "0.300", "min_flat_part_size": "1.0x3.0", "max_flat_part_size": "31.0x37.0" }, "tumbling_specs": { "min_flat_part_size": "0.5x4.0", "max_flat_part_size": "1.5x7.0" }, "deburring_specs": { "min_flat_part_size": "0.949x3.0", "max_flat_part_size": "24.0x46.0" } }, { 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"0.005", "thickness_tolerance_negative": "0.005", "sourced_from": "USA/Global", "photo_url": "https://cdn.sendcutsend.com/attachments/bb35811e-bccf-4747-9476-2c6aefca9e04-5052_6061_7075_SQ.png", "top_finish": "Identical", "bottom_finish": "Identical", "learn_more_url": "https://sendcutsend.com/materials/5052-aluminum/", "out_of_stock": false, "new_material": false, "limited_material": false }, "material_properties": { "material_composition": "Aluminum (Al): 95.8 – 97.7 Magnesium (Mg): 2.2 – 2.8 Chromium (Cr): 0.15 – 0.35 Iron (Fe): 0 – 0.4 Silicon (Si): 0 – 0.25 Manganese (Mn): 0 – 0.1 Zinc (Zn): 0 – 0.1 Copper (Cu): 0 – 0.1 Residuals: 0 – 0.15", "density": "169.344 lb/ft^3", "heat_treatment_process": "N/A", "astm": "B209-14", "tensile_strength_ultimate": "34 ksi", "tensile_strength_yield": "26 ksi", "shear_strength": "20 ksi", "fatigue_strength": "17 ksi", "brinell_hardness": "60", "elongation_at_break": "12%", "elastic_modulus": "9900 ksi", "poissons_ratio": "0.33", "thermal_conductivity": "138 BTU/h-ft °F", "melting_point": "1120 °F", "magnetic": "No", "does_rust": "No" }, "cutting_specs": { "cutting_process": "Fiber Laser", "flatness_tolerance": "+/-0.030 per foot", "min_part_size": "0.375x0.25", "max_part_size": "44 x 30", "min_hole_size": "0.028", "min_bridge_size": 0.03, "min_hole_to_edge": 0.024, "tab_slot_tolerance": "0.010", "min_part_length": 0.375, "min_part_width": 0.25, "cut_tolerance_positive": "+0.005", "cut_tolerance_negative": "-0.005" }, "bending_specs": { "min_flat_part_size": "0.375 x 1.5", "max_flat_part_size": "44 x 30", "max_bend_length": "44.0", "min_flange_length_before_bend": "0.255", "min_flange_length_after_bend": "0.313", "die_width": "0.472", "effective_bend_radius": "0.038", "max_bend_angle": 130.0, "bend_angle_tolerance_up_to_24": "+/- 1 degree", "bend_angle_tolerance_over_24": "+/- 2 degrees", "bend_deduction": "0.116", "k_factor": "0.48", "bend_relief_depth": "0.150", "min_joggle": "0.343", "max_joggle": "3.750", 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"thermal_conductivity": "0.15 BTU/h-ft °F", "magnetic": "No", "does_rust": "No" }, "cutting_specs": { "cutting_process": "CO2 Laser", "flatness_tolerance": "+/-0.500\" per foot", "min_part_size": "1 x 1", "max_part_size": "47 x 23", "min_hole_size": "0.045", "min_bridge_size": "0.045", "min_hole_to_edge": "0.045", "tab_slot_tolerance": "N/A", "cut_tolerance_positive": "+0.009", "cut_tolerance_negative": "-0.009" } }, { "sku": "ALU-090", "general_specs": { "thickness": "0.090", "gauge": 11.0, "thickness_tolerance_positive": "0.005", "thickness_tolerance_negative": "0.005", "sourced_from": "USA/Global", "photo_url": "https://cdn.sendcutsend.com/attachments/bb35811e-bccf-4747-9476-2c6aefca9e04-5052_6061_7075_SQ.png", "top_finish": "Identical", "bottom_finish": "Identical", "learn_more_url": "https://sendcutsend.com/materials/5052-aluminum/", "out_of_stock": false, "new_material": false, "limited_material": false }, "material_properties": { "material_composition": "Aluminum (Al): 95.8 – 97.7 Magnesium (Mg): 2.2 – 2.8 Chromium (Cr): 0.15 – 0.35 Iron (Fe): 0 – 0.4 Silicon (Si): 0 – 0.25 Manganese (Mn): 0 – 0.1 Zinc (Zn): 0 – 0.1 Copper (Cu): 0 – 0.1 Residuals: 0 – 0.15", "density": "169.344 lb/ft^3", "heat_treatment_process": "N/A", "astm": "B209-14", "tensile_strength_ultimate": "34 ksi", "tensile_strength_yield": "26 ksi", "shear_strength": "20 ksi", "fatigue_strength": "17 ksi", "brinell_hardness": "60", "elongation_at_break": "12%", "elastic_modulus": "9900 ksi", "poissons_ratio": "0.33", "thermal_conductivity": "138 BTU/h-ft °F", "melting_point": "1120 °F", "magnetic": "No", "does_rust": "No" }, "cutting_specs": { "cutting_process": "Fiber Laser", "flatness_tolerance": "+/-0.030 per foot", "min_part_size": "0.375x0.25", "max_part_size": "44 x 30", "min_hole_size": "0.032", "min_bridge_size": 0.034, "min_hole_to_edge": 0.027, "tab_slot_tolerance": "0.010", "min_part_length": 0.375, "min_part_width": 0.25, "cut_tolerance_positive": "+0.005", "cut_tolerance_negative": 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